The traditional deburring solution is usually manual deburring, the problem is that the gear face chamfering is inconsistent, easy to cause tooth surface scratches, affecting the service life of the parts.
ZOTEC is designed to remove burrs caused by grinding and to form small rounds on the gear contour, using a polishing machine to test the process for 6 minutes, the test gear rounding R ≈ 40 μm, and the roughness of the tooth surface can be reduced from Ra = 0.4 μm to Ra = 0.3 μm, which effectively improves the efficiency of deburring and rounding of the tooth surface, solves the problem of tooth surface scribing and improves the machining efficiency at the same time.
The burrs in the picture are removed cleanly, and the light band is the rounded arc produced by having the grinding. The rounded corners formed by grinding prevent the tooth surface from breaking during transmission.
Deburring and chamfering can reduce the chipping rate of the tooth edge in the transmission process, reduce the roughness of the tooth surface to reduce the noise in the gear transmission process, and improve the service life of the gear.
